Identify where discrepancies begin
Start by recording when a mismatch is discovered, which product is affected, and what recent stock movements occurred. Patterns by item, shift, supplier, or process can help narrow down the cause. Avoid assuming that every difference has the same explanation.
Check deliveries before storing them
- Compare delivered quantities with the order or delivery note.
- Inspect packaging and record damaged or missing items promptly.
- Enter received quantities accurately before items are put on shelves.
- Keep a clear process for partial deliveries and supplier credits.
Create a stock-adjustment procedure
Limit who can change quantities manually. Require a reason for adjustments such as damage, counting correction, or internal use. Where the software supports it, retain a record of who made the change and when.
Use cycle counts and reconciliation
Count selected items regularly and compare the physical count with the recorded quantity. Investigate significant differences before making corrections. Also compare sales, returns, and stock movement records for the same period when those reports are available.
Improve product and staff processes
Use consistent product identifiers, train staff on returns and voids, and make it easy to report damaged goods. Clear procedures help honest employees avoid accidental errors and make unusual patterns easier to investigate.
Track a small set of indicators
- Value of stock adjustments over time.
- Number of count mismatches per counting cycle.
- Frequency of stockouts for popular items.
- Differences between received and invoiced quantities.
- Products with repeated unexplained discrepancies.
Final thoughts
Reducing stock loss is an ongoing improvement process. Begin with accurate receiving, documented adjustments, and regular counts; then use the evidence to focus attention on the products and procedures that need it most.
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